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Major public and military roads were built to a consistent layered specification. The sequence below describes the ideal; in practice, local materials and terrain dictated considerable variation. In Britain, gravel and local stone were far more common than the basalt paving of Italian roads.
Foundation — Pavimentum or statumen
A trench was dug down to firm ground and lined with large flat stones or compacted rubble. In soft or marshy ground, oak piles were driven first, topped with brushwood or timber planking, before stone courses were laid above.
Coarse rubble core — Rudus
Broken stone, brick or concrete rubble was packed into the trench above the foundation and compacted heavily using rollers and manual tamping. This layer provided the structural body of the road and distributed the load across the foundation below.
Fine binding layer — Nucleus
Finer gravel, sand or lime concrete was levelled above the rubble core to create a smooth, stable bed for the surface. This acted as a binder between the coarse core and the finished top surface.
Road surface — Summa crusta or glarea
On major roads the surface was paved with large polygonal stone slabs of silex or basalt, fitted so tightly that a Roman soldier's knife blade could not pass between them. On secondary routes, rammed gravel (glarea) was used instead — cheaper to lay and easier to repair, though requiring more frequent maintenance.
Raised embankment — Agger viae
The finished road had a crowned, elliptical cross-section designed to shed rainwater to the edges. On major routes this raised embankment, or agger, could stand one to two metres above the surrounding ground and measure thirteen to fifteen metres across overall. Many aggers survive as visible linear earthworks in the landscape today.
Drainage ditches — Fossae
Ditches were cut along each side of the road, sometimes as far as twenty metres from the road surface, to drain away surface water and define the full managed road zone. The material excavated from these ditches was typically used to build up the agger above.
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